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Ozone System DULCOZON OZLa

Ozone capacity 380 - 6,080 g ozone/h

DULCOZON OZLa is an ozone generator with low life cycle costs. It combines a high ozone concentration with unbeatable efficiency.

High-Output Ozone Generator with a Very Compact Design.

The ozone systems DULCOZON OZLa are low-maintenance generators. The systems have a modular design and can therefore be flexibly adapted to the process requirements. The simple way in which individual modules are activated and deactivated ensures efficient, built-in redundancy and increases system availability. The ozone generators can be easily integrated into a process control system.

Your Benefits

  • Minimum consumption of energy through unique efficiency
  • Maximum space saving of up to 70 % compared with conventional systems
  • High operating safety through use of modules that can be redundantly activated and deactivated  
  • Minimum demand for oxygen due to high concentration of up to 15% wt
  • Reliable and robust thanks to low load of electrical components
  • Simple operation and process visualisation thanks to large and colour 10″ touch screen panel

Technical Details

  • 8 different sizes depending on the capacity range
  • Compact construction type, ready-to-use in a painted steel cabinet
  • Systems with modular design and up to 16 blocks of generators
  • Specific energy consumption of less than 8.0 Wh/g of ozone at an ozone concentration of 10 % weight and cooling water use of 0.7 l/g of ozone (15 °C)
  • Innovative water cooling using special cooling concept with excellent cooling properties. Rapid and efficient dissipation of heat even with little cooling water consumption to prevent the ozone generated from decomposing as a result of excessive heat
  • Cooling water system per module with automatic shut-off valve, adjustment valve and monitoring device via flow and temperature sensor
  • Oxygen input including pressure control system, automatic shut-off valve, adjustment valve and pressure sensor
  • Safety valve to protect against overpressure
  • Ozone gas outlet with back pressure or pressure control valve
  • PLC control with operating data recorded on an SD card
  • Simple, safe and reliable operation with process visualisation thanks to colour and clear 10″ touch panel
  • Contact inputs for external On/Off switching, gas detector connector, external fault alert and flow control
  • 4-20 mA analogue input for power control depending on the measured value combined with external measuring and control technology
  • Contact outputs for common alarm message, warning and operation
  • Wide range of communication interfaces for connection to higher-level controls or for remote monitoring (LAN, PROFIBUS® DP, PROFINET®, Modbus TCP or RTU)
  • Evaluation and analysis program for simply and rapidly visualising operating data on a PC
  • Optional:
    • Mass flow meter with control valve for automatic adjustment of ozone concentration at gas outlet
    • Air conditioning: With ambient temperature above 30 °C, the system can be equipped with an integral air conditioner. The systems OZLa060-16O are equipped with an air-conditioning system as standard.
    • Integration of an oxygen or dew point sensor to monitor the quality of the oxygen
    • Integration of an ozone sensor to measure and monitor the ozone concentration at the ozone system’s output

Technical Data

DULCOZON ozone generation systems OZLa01 – 16O (feed gas – oxygen)

Ambient parameters

85 % max. air humidity of the ambient air, non-condensing, non-corrosive, dust-free, max. ambient temperature: 30 °C

OZLa01O OZLa02O OZLa03O OZLa04O OZLa06O OZLa08O OZLa12O OZLa16O
* Cooling water: 15 °C, operating gas LOX, details may fluctuate by ± 10 %
Number of modules   1 2 3 4 6 8 12 16
Nominal ozone capacity at 148 g/Nm3 (10% weight)* g/h 380 760 1,140 1,520 2,280 3,040 4,560 6,080
Ozone connection   G1/2” female thread G1/2” female thread DN 15 flange DN 15 flange DN 25 flange DN 25 flange DN 25 flange DN 25 flange

Electrical Connection

OZLa01O OZLa02O OZLa03O OZLa04O OZLa06O OZLa08O OZLa12O OZLa16O
Mains connected load V/Hz/A 400-3ph/ 50; 60/ 20 400-3ph/ 50; 60/ 25 400-3ph/ 50; 60/ 30 400-3ph/ 50; 60/ 50 400-3ph/ 50; 60/ 50 400-3ph/ 50; 60/ 60 400-3ph/ 50; 60/ 90 400-3ph/ 50; 60/ 120
Enclosure rating   IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54

Overall dimensions*

OZLa01O OZLa02O OZLa03O OZLa04O OZLa06O OZLa08O OZLa12O OZLa16O
Width mm 1,000 1,000 1,200 1,200 1,900 2,000 3,600 3,600
Height mm 1,400 1,400 1,900 1,900 1,900 1,900 1,900 1,900
Depth mm 400 400 600 600 600 600 600 600

Weight

OZLa01O OZLa02O OZLa03O OZLa04O OZLa06O OZLa08O OZLa12O OZLa16O
Weight kg 171 210 295 410 540 770 1,060 1,340

Ozone Mixing

OZLa01O OZLa02O OZLa03O OZLa04O OZLa06O OZLa08O OZLa12O OZLa16O
Max. raw water temperature °C 30 30 30 30 30 30 30 30
Pressure at ozone output bar 0.8…2.5 0.8…2.5 0.8…2.5 0.8…2.5 0.8…2.5 0.8…2.5 0.8…2.5 0.8…2.5

Specification of Operating Gas: Oxygen

OZLa01O OZLa02O OZLa03O OZLa04O OZLa06O OZLa08O OZLa12O OZLa16O
Gas volume at nominal power 148 g/Nm3 Nm3/h 2.66 5.32 7.98 10.64 15.96 21.28 31.92 42.56

Oxygen quality

Requirements of ISO 8573-1, class 1, particle content 1…5 µm max. 10 mg/m3, max. dewpoint –50 °C and max. hydrocarbons 0.01 mg/m3. Min. concentration 90 vol %, pressure 4.5…10 bar, max. temperature 30 °C

Cooling Water

OZLa01O OZLa02O OZLa03O OZLa04O OZLa06O OZLa08O OZLa12O OZLa16O
Cooling water consumption (15 °C) l/h 250 500 750 1,000 1,500 2,000 3,000 4,000
Cooling water inlet pressure bar 2…2.5 2…2.5 2…2.5 2…2.5 2…2.5 2…2.5 2…2.5 2…2.5
PVC cooling water input DN 15 15 20 20 25 25 40 40
PVC cooling water output DN 15 15 20 20 25 25 2 x 25 2 x 25

Cooling water quality

No tendency to form lime scale, no corrosive components; sedimentation substances: < 0.1 ml/l; no solids > 100 µm; iron: < 0.2 mg/l; manganese: < 0.05 mg/l; conductivity: > 100 µS/cm; chloride: < 250 mg/l

Ozone System DULCOZON OZLa Kataloğu