Metering System DULCODOS ULFb

Extraction rate of 500 to 10,000 l/h

The polymer preparation system ULFb processes powdered and liquid polymers to produce a matured polymer solution. Wins customers over with its novel round tank design with 3 chambers, which improves mixing efficiency, operation and maintenance.

Optimised Polymer Preparation Thanks to Novel Tank Design and Extended Functionality.

Automatic operation and proportional metering ensure consistent and reliable preparation with minimal product carry-over.

Your Benefits

  • Novel round tank design for 3-chamber systems of 500 to 2000 l/h. 97% of the tank volume is drained
  • Adaptation to new market requirements in terms of powder types and maturation time
  • Special app for displaying the preparation volume and function level. Measurement with DULCOLEVEL radar sensor.
  • Complete range of process-related components for polymer handling/metering/preparation
  • Choice of standard, premium and customised designs via the identity code
  • Intuitive operation and process visualisation via HMI, data communication

Technical Details

Tank design:

  • Round tank design for preparation volumes of 500 – 2000 l/h
  • Rectangular tanks for preparation volumes of 4000 – 10 000 l/h (as previously)

The following types of polymer can be processed:

  • Cationic or anionic types
  • Powdered polymers (0.05 – 0.5%)
  • Liquid polymers (0.05 – 1.0 %) with a 50 % active ingredient

Selections and choice of components:

  • Standard / premium / customised design
  • Preparation volume after maturation time of 45 / 60 min
  • Construction (normal or mirror image)
  • Discharge pipework
  • Mains power supply of 380-420 VAC / 50 Hz or mains power supply of 440-480 VAC / 60 Hz
  • Control Siemens S7 – 1200 and HMI / as option with PROFIBUS®/PROFINET®/Modbus TCP
  • Control Schneider Electric and HMI / as option with PROFIBUS®/PROFINET®/Modbus TCP
  • Liquid level measurement with pressure sensor or DULCOLEVEL radar sensor
  • Choice of cationic / anionic powder types with associated stirrer in the preparation chamber
  • Powder feeder unit and choice of add-on hoppers for powder storage
  • Vibrator for powder feeder unit / optional
  • Powder conveyor FG205 for automatically filling the powder feeder unit
  • Liquid concentrate pumps of types DFXa, Sigma, SPECTRA, DFBa
  • Monitor for liquid concentrate pump (capacitive sensor, flow monitor) / optional
  • Flushing systems (Y-flush inlet or wetting cone)
  • Stirrer for 3rd chamber / optional
  • 26 operating languages can be selected on the HMI
  • Control of a chemical transfer pump for the polymer solution / optional
  • Post-dilution units for stock solutions operating at 1000- 50,000 l/h, inductive flow meter / optional

The standard scope of delivery includes among other things:

  • Pause function/operating message/running dry function
  • Preparation operation active message
  • Information about liquid polymer consumption of the DFXa
  • Monitoring of an optional post-dilution unit
  • Lifting lugs for transport

Technical Data

Max. extraction rate with maturation time of 60 min l/h 500 1,000 2,000 4,000 6,000 8,000 10,000
* IP54 for 460 VAC/60 Hz
Raw water feed required l/h 750 1,500 3,000 6,000 9,000 12,000 15,000
Max. extraction rate with maturation time of 45 min l/h 625 1,250 2,500 5,000 7,500 10,000 12,500
Raw water feed required l/h 937 1,875 3,750 7,500 11,250 15,000 18,750
Raw water input pressure bar 3…5 3…5 3…5 3…5 3…5 3…5 3…5
Max. dosing rate of powdered polymer kg/h 11 11 18 55 55 110 110
Max. dosing rate of liquid polymer l/h 65 65 65 188 300 300 381
Length mm 2,100 2,300 2,750 3,301 4,120 4,605 5,500
Width mm 900 950 1,175 1,456 1,651 1,910 2,100
Height mm 1,560 1,800 2,040 2,182 2,182 2,100 2,100
Water connection for raw water Inch 1 1 1 1 1/2 1 1/2 2 2
Extraction connection DN 25 25 32 40 40 65 80
Liquid polymer connection DN 15 15 15 20 20 25 25
Nominal voltage/frequency V AC/Hz 400/50 460/60 400/50 460/60 400/50 460/60 400/50 460/60 400/50 460/60 400/50 460/60 400/50 460/60
Power uptake kW 1.5 2.6 3.2 5 5 9.5 12
Enclosure rating   IP 55 * IP 55 * IP 55 * IP 55 * IP 55 * IP 55 * IP 55 *